800.632.9060
Capabilities • Process Health
Pressure Monitoring
Track pressure trends in real time to catch restrictions, leaks, pump performance changes, and hydraulic issues early—before they become downtime, quality problems, or equipment damage.
Leak & Restriction Detection
Pump & Hydraulic Health
Process Stability
Analyst Review
Pressure tells the story.
When filters load, valves drift, lines leak, or pumps lose performance, pressure trends change first—giving your team time to plan the fix.
Why Pressure Monitoring Matters
Pressure is a direct indicator of flow resistance and system demand. Trending it over time helps you identify developing issues and validate improvements after maintenance.
Leak Detection
Catch pressure loss that points to leaks, bypassing, or worn seals before it becomes a failure.
Restriction & Plugging
Identify rising differential pressure that signals filters loading, blocked lines, or process restriction.
Pump Performance
Spot wear, cavitation conditions, or process demand shifts when pressure moves outside normal bands.
Hydraulic Health
Monitor pressure stability to protect cylinders, valves, and power units from stress and abnormal operation.
How Pressure Monitoring Works
Pressure monitoring ties system behavior to real operating conditions. Trending that data helps you catch developing issues early and confirm results after corrective work.
1
Measurement Plan
Identify key points (suction/discharge, before/after filters, hydraulic circuits) and define “normal” ranges.
2
Secure Transmission
Data moves through a 900 MHz network with FHSS to reduce interference and protect communication.
3
Data Processing
Pressure trends are organized into clear dashboards, alarms, and operating bands.
4
Trending and Alarms
Thresholds and bands are tuned to your system to reduce nuisance alarms and surface meaningful change.
5
Interpretation
Alerts are reviewed in context to determine likely causes and prioritize action—maintenance, process, or equipment.
Goal: turn pressure data into actionable decisions, not spreadsheets.
Secure and Reliable Data Transmission
Infrastructure matters. Monitoring must remain reliable across complex facilities without adding burden to internal IT resources.
900 MHz Signal
Long-range communication designed to perform in industrial environments with reduced interference.
- Facility-wide coverage options
- Multi-hop configurations available
- Built for real-world layouts
FHSS Security
Frequency Hopping Spread Spectrum supports secure communication and resilient signal performance.
- Improved reliability in noisy environments
- Secure transmission behavior
- Consistent data flow
IT Independent
Designed to operate without depending on your corporate Wi-Fi or core IT network infrastructure.
- Reduced internal IT burden
- Supports secure cloud access
- Practical deployment options
Monitoring and Analysis
Pressure monitoring becomes powerful when it is trended over time and tied to operating conditions. This helps teams distinguish true issues from normal process variation.
Baseline Bands
Define normal pressure ranges for different modes—startup, steady-state, cleaning, batching, and more.
Cycling & Events
Track frequent spikes, rapid drops, and pressure instability that often precede process problems or wear.
Alarm Context
Determine if a change is process-driven (valve position, filter loading) or a developing equipment issue.
Performance Validation
Verify improvements after maintenance by comparing trends before and after corrective work.
Pair pressure monitoring with current and vibration monitoring to connect electrical load and mechanical health to system demand.
Stabilize Process. Prevent Failures.
Talk with MTI Wireless about pressure monitoring for pumps, filtration systems, hydraulics, and process equipment where early pressure changes protect uptime and product quality.
What you get
- Engineered deployment based on critical assets
- Alarm bands tuned to operating conditions
- Dashboards for pressure trends and events
- Guidance that supports maintenance decisions
Email: wireless@motortechnologyinc.com
Phone: 800.632.9060
