Introduction: At Motor Technology Inc., the challenge of monitoring the temperature of a rewind bake oven was confined to an on-site Human Machine Interface (HMI). A critical incident occurred when the oven exceeded the preset temperature, causing damage to the parts being baked, which underscored the need for a more sophisticated monitoring solution. Solution: MTI...

A Sustainable Approach to Equipment Monitoring Introduction This case study explores our unique ‘Start Small, Scale Quickly’ approach to implementing comprehensive monitoring systems. The main objective is to demonstrate how a phased, budget-friendly strategy can meet immediate needs while laying the groundwork for future expansion. Key findings indicate that initiating monitoring with the most critical...

Correcting Oven Fan Issues & Saving Energy Introduction: This case study explores the application of a wireless condition-based monitoring system in detecting and resolving an issue with exhaust fan installation in a large industrial paint oven. The main objective of the case study is to demonstrate the effectiveness of the wireless monitoring system in identifying...

How Wireless Monitoring Improved Operational Efficiency Introduction: This case study presents a wireless condition-based monitoring system to address oil filter clogging issues in a manufacturing facility. The main objective of the case study is to demonstrate the system’s effectiveness in detecting clogged filters, preventing machine shutdowns, and improving overall operational efficiency. The key findings highlight...

Introduction: In this case study, we reveal the power of utilizing a free 2-week demo of our wireless condition-based monitoring system in a food manufacturing facility. This innovative approach allowed the facility to proactively detect potential equipment issues before they escalated into catastrophic failures. Delve into how this technology not only increased productivity but also...