800.632.9060
Capabilities • Electrical Health
Current Monitoring
Track motor load, electrical health, and energy behavior in real time so you can detect overload, process changes, and developing equipment issues before they cause downtime.
Motor Load Visibility
Electrical Health
Energy Monitoring
Analyst Review
See what the motor is doing.
Current trends provide a direct window into load, process demand, and electrical stress so your team can respond before a trip, stall, or failure.
Why Current Monitoring Matters
Current is one of the fastest indicators of change. It helps confirm when an asset is being pushed too hard, when the process is drifting, or when electrical conditions are trending in the wrong direction.
Motor Load and Overload
Catch rising load before nuisance trips, overheating, or mechanical stress escalates.
Electrical Health
Identify abnormal current behavior that can indicate stress, imbalance, or developing electrical issues.
Process Efficiency
Spot process drift, restriction, or demand changes when current trends move outside normal operating bands.
Energy Monitoring
Understand runtime, loading profiles, and opportunities to reduce energy waste and optimize operations.
How Current Monitoring Works
Current monitoring ties electrical behavior to operating conditions. When the process changes, the motor current changes. Trending that data helps you catch issues early and verify improvements after corrective work.
1
Measurement Plan
Identify critical motors and define what “normal” looks like across load and process conditions.
2
Secure Transmission
Data moves through a 900 MHz network with FHSS to reduce interference and protect communication.
3
Data Processing
Current trends are organized for clear dashboards, alarms, and operating-band visibility.
4
Trending and Alarms
Thresholds and bands are tuned to your operation to reduce nuisance alarms and surface meaningful change.
5
Interpretation
Alerts are reviewed in context to determine likely causes and prioritize action.
Goal: turn current data into actionable decisions, not spreadsheets.
Secure and Reliable Data Transmission
Infrastructure matters. Monitoring must remain reliable across complex facilities without adding burden to internal IT resources.
900 MHz Signal
Long-range communication designed to perform in industrial environments with reduced interference.
- Facility-wide coverage options
- Multi-hop configurations available
- Built for real-world layouts
FHSS Security
Frequency Hopping Spread Spectrum supports secure communication and resilient signal performance.
- Improved reliability in noisy environments
- Secure transmission behavior
- Consistent data flow
IT Independent
Designed to operate without depending on your corporate Wi-Fi or core IT network infrastructure.
- Reduced internal IT burden
- Supports secure cloud access
- Practical deployment options
Monitoring and Analysis
Current monitoring becomes powerful when it is trended over time and tied to operating conditions. This helps maintenance teams distinguish true issues from normal process variation.
Load Trending
See how motor load changes across shifts, batches, and process cycles.
Run Time and Cycling
Identify frequent starts, short-cycling, and operating patterns that drive wear.
Alarm Context
Determine whether a change is process-driven or a developing equipment issue.
Energy Insight
Use loading profiles to support efficiency projects and validate improvements.
Pair current monitoring with rotating equipment monitoring to connect electrical load changes with vibration and temperature trends.
Understand Load. Protect Equipment.
Talk with MTI Wireless about current monitoring for critical motors, process equipment, and systems where electrical visibility reduces downtime and improves planning.
What you get
- Engineered deployment based on critical assets
- Alarm bands tuned to operating conditions
- Dashboards for load, runtime, and trends
- Guidance that supports maintenance decisions
Email: wireless@motortechnologyinc.com
Phone: 800.632.9060
